For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. We hope these videos help inform your tool-buying decisions. Extra Rope or Wire: 4. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. If unreadable or missing, contact Harbor Freight Tools for a replacement. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. , connect the remote control receiver to the solenoid box. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. It is too late to reverse the damage at this point, the wire rope must be discarded. Wiring a winch is often a fearful task. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Do you know where I can purchase one? The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. The winch still works, but all of the electronic components got corroded by moisture. It stops the cable from rolling back to prevent accidents and injuries. New Badland ZXR 12000 winch, never been out of the factory box. I have an old Badland ATV/UTV 3000 lb winch. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. And a note from the lawyers: Products should always be used in accordance with the owners manual. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. They have made the installation relatively easy as compared to other competing models. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. remote control cable directly to the remote socket on the solenoid box. The wireless remote controller will act as a receiver to operate the wireless remote. Call to Order: 1-800-444-3353. If voltage is present, replace motor. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Do not disengage clutch under load. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Addresses practices not related to personal injury. It is affordable yet features extreme power and efficient, advanced design. Since there are no 3000 lb winches listed, which electronics should I try? You must log in or register to reply here. Always wear good heavy-duty leather gloves when working the winch. Apply 12 volts to coil terminals directly. It has a powder coated finish in a semi-gloss black color. Disconnect the Pendant Controller when not in use. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Keeping a constant focus is more critical. Allow to drain and dry. Synthetic ropes are lighter and flexible than steel cables. Only connect to a clean, corrosion free battery. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. As a result, it's safe. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Engage clutch before starting. Let us know what you think in the comments section! Run in short bursts without load until completely dry. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. The first item on our list is a synthetic rope from Mile Marker. Download Badland ZXR 12000 Truck/SUV Winch Manual. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Lubricate the wire rope occasionally with a light oil. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. The two black wires are on the far right and far left of the red wires. Due to continuing improvements, actual product may differ slightly from the product described herein. Also, they protect your hands from scratches and injuries. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Shop products from small business brands sold in Amazons store. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. This does not influence the price or reviews. An installation manual is also part of the package. Some main key features make this Badland winch stand out on the market. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. A circuit breaker can act as a disconnect at the push of a button. Safety Precautions:Take extra caution in every winching situation. Uncoil the wire rope, except for 5 full wraps. But some consumers actually reported that it exceeded that weight. When unpacking, make sure that the product is intact and undamaged. However, with this unit's built-in safety features, it's a lot easier. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Note: Specifications are approximate and subject to change. Do not exceed the angles shown in Figure B for a roller fairlead. It is used to alert you to potential personal injury hazards. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Winch with Wire Rope. Don't get scammed by websites pretending to be Harbor Freight. Connect the black cable from the batterys negative side to the winch. Do not use thinner/longer cables or link multiple cables together. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Will the new electronics parts that are available work on this winch? The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. BADLAND ZXR 12,000 lb. I cant find anyone that has them, can anyone help, thanks. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Repair or replace solenoid. Put the vehicle's transmission in Neutral. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Do not use the hand crank, if equipped, to "assist" the winch. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Do not power the hook all the way into the fairlead to prevent damage. Keep children and bystanders away while operating. The blue indicator light in the remote indicates the remote is ready to use. Thanks for your help. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. The first time was on warranty. Disconnect power to winch and allow it to cool completely before service. I recently converted it to synthetic rope, which I purchased from another vendor. Tap solenoid to loosen contacts. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. ), Use winch only in underwind orientation. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. How to Install a Badland ZXR 12000 Lb. Hundreds of different brands use the same parts. Two best universal wireless remote controls supporting all the models. With every winching circumstance, theres a risk of potential injury. Keep at least 5 full turns of wire rope on drum. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. They are appropriately priced, and are easy to install. Here are some of the top eye-catching pros of this product. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. The wireless remote controller box will act as a receiver for the wireless remote. However, the brand does not provide winch accessories as widely as other winch brands do. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. I bought a 12000 zxr last year but never opened it until yesterday. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Test Electric Winch for proper operation. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. As you can see all the parts in the diagram below, you can understand the wiring well. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. A road alligator jumped up and took out the controller box. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. The Badland universal winch . Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Drill holes appropriate for the hardware at the marked locations. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. For using wireless remote, attach the remote controller switch to the solenoid. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Badland Winch Parts, Replacements & Accessories. Badland winches are known for durability, fair price, and easy maintenance. Non-skid footwear is recommended. Thanks. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. It offers a high-quality cable rope that is made with aircraft-grade materials. Yes, these units are waterproof. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Use supplied power cords and wire rope listed in manual only. Please read our review on this wired remote switch. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Let's discuss some setbacks of this unit. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Failure to do so can result in serious injury. Some customers report that this product overheats. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. Attach the black cable from the negative terminal of the battery to the winch. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Attach the black Battery Cable directly to the negative terminal of the battery. Wired Remote: 5. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. This rope is 3/16 inch thick and is 50 feet long. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Recovery Kit: 6. Or trade for a new Apex 5500 long drum winch or equivalent. 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Is the problem in the relay or in the motor. They are perfect Badland 2500 winch parts. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. We have other buying guides in the site. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. However, they dont have as operation that is as wide or as big as other major winch names. Badland does not have a very wide variety of products as Warn or Smittybilt. This occurs due to the wired solenoid that gradually heats as the current flows through it. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Do not wrap the wire rope around the object and hook onto the wire rope itself. Under 12000 lbs, it is understandable why the winch is slower than expected. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Required fields are marked *. Recoil the wire rope back into the winch under at least 500 lb. Only winch with the winching vehicle s transmission in neutral. The device will work as long the battery is supplying electricity even when the engine is off. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. This enables better control of the winch in unexpected situations. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Like the previous one, connect the black, red, and yellow cables with the winch. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. It halves the load on the winch through pulley action. Do not try to guide wire rope. do NOT contact me with unsolicited services or offers I had the same problem with 12000lb. They are less dangerous than steel cable when it breaks. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. It has a user-friendly design that makes its installation quite easy and smooth. But it is super strong. Badland 63769 ZXR 9000 lb. Tap solenoid to loosen contacts. The winch still runs. The same thing happened to my replacement winch. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Im looking for a drum assembly for a Badland 2500 lb winch. I just bought another Bad Lands 2500 and replaced it on my Polaris. These pieces (as long as they're not sewn in) can easily be repaired on your end. Next, mount the unit at the bumper of your vehicle. I haven't been planning on getting a winch in the near future, but the price is intriguing. Make sure the Winch will fit the chosen mounting area. I cant seem to find a parts listing for the plastic box with cover. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Do not use winch in overwind orientation. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. I dont know about you but that is a big advantage for me. How do I get the hardware. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. It may not display this or other websites correctly. It is easy to install this device. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. This illustration shows a kink about to form. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. This wire rope must be discarded and not be used. We think youll enjoy these customer-made YouTube videos about our products. It's simple: Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. This item can only be purchased on www.buya.com with "In-store pickup" only. Remote Control: 4. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. do you have a replacement motor for 3500lb winch sku68145? Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Refer to Relocating the Control Box on page 8. To use the wireless remote, lift the socket cover to plug the remote switch. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. lb. Most of the Badland winches carry the same ideal wiring pattern. If not available , then a new controller from another winch could work. Prevent entanglement. Later tighten them with the help of a drill. The relay clicks when the out switch is Activated. A dead tree is not capable of withstanding that much weight and has weaker roots. Drum: 6. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. It locks the wire in its place. For a hawse fairlead, the angle should be as close to straight as possible. The Winch terminals are color-coded. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Oversized item: cannot be shipped to Alaska or Hawaii. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. It can heat up after excessive use. Badland is a winch brand that provides good quality winches. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Heavy vehicles such as trucks can easily handle this much weight. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold I need cable information to replace csble . It is relatively easy and manageable with the Badland Winches. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Secure load after moving. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. A moment of inattention while operating winches may result in serious personal injury. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. To use the wired remote control, attach the Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Lift the Socket Cover exposing the electrical switch connector. 3491 Mission Oaks Blvd. In this section, we have answered some important questions that might help you understand the product better. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Attach the red Battery Cable to the Circuit Breaker. Email our technical support at: productsupport@harborfreight.com. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. of tension. No hardware to mount or connect the electrical components. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Universal Badland winch wired remote control supporting all the models. This device is also built to withstand high amounts of water without the danger of any short-circuit. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Hawse fairleads are used in conjunction with a synthetic winch line. Only use a 12V automotive (or equivalent) battery, in good condition. Has anyone else been successful in finding replacement parts ? Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Your email address will not be published. Do not loop the wire rope around object and hook onto itself. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? This is a kinked wire rope that has been straightened out. Its a Badlands 3500. The average winch that can bear this much load costs around $300 to $500. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. SAVE THIS MANUAL. Thank You To use the wireless remote, switch ON the wireless receiver switch on the control box. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . The original was a Warn 2000, but was completely gutless. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure.