The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Harley motorcycles are made using industry-leading components and parts. 90-120 inch pounds
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Seriously? If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Now rub the backside of the lever where it is hitting the handle grip. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Inner primary bolts: 18-24 ft lbs. Spark Plug
Reduce Engine Ping, High Heat on 2007/08 HD
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The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . 115 in lbs for the primary screws.
Modifying the CV carb
My wife has seemed to have misplaced my manual:|. But I didn't car for that. Now your derby cover is free to remove from that place so, do that. 0000004810 00000 n
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Engine Tuning
Agreed! Diesel, here's what my manual says now. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. I put a little red locktite on. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Color options. An example of data being processed may be a unique identifier stored in a cookie. Laced Wheel
How to Build a
3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Street Engine, The
Drain your primary completely. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Of course, it's going to be different! Twin Cam 88/95
Finding Manifold Leaks
Spark plug size. Could someone tell me which is correct? all other 1/4'' fastners are tq at 108 in.lbs. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. The 2010 Service Manual has two different values for the banjo bolts. 35-40 foot pounds.
gear lube. for Derby Cover. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! But I have a question about the torque vaules. Step 1 - Drain your primary. Make sure your bike cools off properly before you start the work. It's time to torque the pulley nuts for my belt drive. 0000006600 00000 n
Transmission Sprocket locking screw
Who Manufactures Harley Davidson Spark Plugs? 0000008030 00000 n
May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Transmission Sprocket nut
The bike features an agile and lightweight frame with an adjustable suspension, upside down . 14-21 is or seems to be a big difference . 1/4 " - 10 ft. lbs. Clutch lever free play: 1/16". sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in.
Ignition
Inspection of major fasteners is an important part of service. Id call your service department to double check your numbers. Continue with Recommended Cookies. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. It is crucial for safety and smooth riding performance. 0000013394 00000 n
Cylinder Heads
lordharold Active Member. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Now, release the locknut and adjuster both nuts slightly. A 5/16-inch bolt should be tightened to 12 foot-pounds. Nitrous Oxide
Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) 25-40 foot pounds. '21 LowRider S, Kinda stock. And depending on how much you rub off, it will let the clutch open up. To frame
[PDF] INSTRUCTIONS - Harley-Davidson (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. I opted for a machine shim.. they didn't come out with the updated comensator until 07. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Exhaust Systems
This thread is archived. Now your clutch lever is adjusted and ready. Follow the below-mentioned instructions thoroughly-. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. General Torque Specifications. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. Posted on Aug 09, 2009 They changed the Compensator system on the 103in between 2013 and 2014. So, insert your screwdriver or Allen key and follow the given instruction. QO_(44? xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Next, put the spring, cover, and screws back just like they were. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! 0000009501 00000 n
EVO 74 HP Stage 2
100 in lbs for the clutch diaphragm bolts. Therefore, you need to eliminate them all first and keep them aside. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Harley-Davidson 1200 Custom Specs. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". 0000008154 00000 n
For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Manufacturers change sizes quite frequently. Harley-Davidson Bronx Specs. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Evolution Unlimited
). Now, time to return the clutch cover to its original location so, put the cover back accordingly. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 0000024100 00000 n
Thus, the motorcycle gets its top speed for which it is known. Motor Oil
The torque has been increased from . 28-32 foot pounds
This is from the 17 Touring Service manual. Price. __transmission sprocket nut at 60.. Posted on Sep 24, 2009 Rocker arms are 18-22ft. Which it won't fit my bike.. eitherway I'll have it ready to go today. Jul 25, 2013. Gear Ratios
Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Over time, the clutch of your bike wears down, which results in adjustments. 0000003541 00000 n
https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Performance Parts, Don't let the Harley heat
If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Then we've got the BAKER 9-Plate Street . 0000009625 00000 n
140 ft-lbs. T-45 Torx
Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Refer to the torque values from your service manual as necessary. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Gearcase Cover screws
2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Shovelhead Modifications
find most of the information you want on one page. 8. thanks guys. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Proceed as follows: a. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm.